All Categories
high frequency pcb-0

High Frequency PCB

Introduction

What is a high-frequency PCB?

A high frequency circuit board is a printed circuit board designed to transmit signals above 1GHz. It minimizes signal loss, distortion or reflection. These RF circuit boards use copper-clad materials (such as RO4350B, RO3010 and PTFE) with low dielectric constant (Dk) and low dielectric loss (Df). This maintains impedance accuracy and reduces insertion loss in the GHz band.

High-frequency PCBs strictly control parameters such as dielectric thickness, copper foil roughness and trace width. The purpose is to achieve stable impedance and prevent signal degradation. It is different from standard FR4 circuit boards. High-frequency circuit designs use temperature-stable and frequency-stable materials. This reduces phase delay and signal dispersion.

High-frequency PCB manufacturers mainly produce these boards for RF and microwave systems. They are used in radars, antennas, satellite receivers, and millimeter-wave circuits, etc. These fields have high requirements for signal integrity and frequency performance.

high-frequency-pcb​(1).jpg

Main characteristics of high frequency PCB

Low signal loss at high frequencies

Low Df copper clad laminate materials, such as RO3003 and RO4350B, are commonly used in high-frequency PCBs. They effectively reduce insertion loss at microwave and millimeter-wave frequencies.

Stable impedance and dielectric constant control

Stable dielectric thickness and trace width can control impedance to within ±10%. This ensures the waveform integrity of high-speed RF circuits.

Extremely low moisture absorption rate

The moisture absorption rate of high-frequency copper clad laminates is usually less than 0.02%.

RF performance optimized through-hole structure

Blind vias, buried vias and back drilling technologies are used. This shortens the residual length of vias and improves the return loss of high-speed signal layers.

Electromagnetic shielding and crosstalk suppression

Reasonably arrange ground vias, solid reference layers and trace spacing. This effectively controls radiated emissions and reduces crosstalk between signals.

Thermal stability and copper foil adhesion

High-frequency substrates have good thermal stability. Under reflow soldering or continuous high temperatures, it can prevent delamination and copper foil shedding.

high-frequency-pcb-communication-circuits​(1).jpg

Commonly used materials for high-frequency PCBs

Rogers copper-clad laminate materials

Rogers RO4350B, RO3003, and RO3010 offer stable dielectric constants (Dk between 3.0 and 10.2). They have extremely low dielectric losses (0.0013 minimum). They are suitable for antenna feed networks and broadband filters, etc. These materials support frequencies up to 77GHz. They are widely used in RF front-end circuits, phased arrays, and power amplifiers, etc.

Taconic TLX and RF-35

Taconic materials have good thermal stability and extremely low moisture absorption. They are very suitable for high-frequency signal paths. TLX materials have low insertion loss and excellent thermal stability. They are suitable for multi-GHz power amplifiers and RF switching circuits. They are compatible with standard PCB manufacturing processes.

Arlon 85N

Arlon 85N has high thermal conductivity (0.20 W/m·K) and good copper foil adhesion. Its glass transition temperature is as high as 250°C. It is an ideal choice for high-power radar transmitters and extreme environment RF modules. Suitable for high-power RF circuits and high-frequency PCB applications in harsh working conditions.

Isola IS620 E-glass fiber materials

Isola's E-glass fiber reinforced materials are cost-effective and have good signal performance below 10GHz. They are a mid-range solution between traditional FR4 and PTFE systems. Suitable for applications below 5GHz.

Feature

Capability

Substrate Materials Isola
Nelco
Taconic
PTFE
Ceramic-filled PTFE
Rogers RO4003C/RO4350B
Layer Count 2~20 layers
Solder Mask Spacing ≥ 3 mil (0.075 mm)
Solder Mask Color Green, White, Black, Red
Copper Thickness 0.5~2 oz(17.5~70 μm)
Minimum Line Width/Line Spacing 2~5 mil(0.05~0.127 mm)
Minimum Mechanical Aperture 0.15~0.2 mm
Minimum Laser Micro-Aperture 0.1 mm
Dimensional Tolerance ±0.1 mm (board thickness)
±0.05 mm (outline)
Special Processes Plasma/chemical roughening
Low loss solder mask
Micropore filling
Layer lamination
Strict board baking
Frequency Range ≥1~60 GHz
Dk 2.2~3.8 GHz
Df ≤0.005 GHz
Tg 280℃
Td ≥390℃
CTE 32~60 ppm/℃
Thermal Conductivity 0.6~0.8 W/m·K
Water Absorption ≤0.1%
Finished Product Packaging Foam/Bubble Pad

Application fields of high-frequency PCB

Telecommunications

Widely used in 5G base stations, microwave backhaul links and satellite ground systems. Applied in antennas, RF amplifiers and filters.

Medical electronics

MRI, CT and diagnostic imaging systems rely on compact, low-noise RF PCB designs. This ensures stable high-frequency signal transmission.

Automotive radar and in-vehicle communications

High-frequency circuit boards support radar modules operating at 24GHz and 77GHz. Used in adaptive cruise control and collision warning systems.

Aerospace and defense

Used in avionics, navigation systems and safety communications. Applied in radar arrays, telemetry systems and satellite communication modules (SATCOM).

Consumer and industrial devices

Enable Wi-Fi, GPS and Bluetooth functions in smartphones, tablets and IoT devices.

high-frequency-pcb-manufacturing​(1).jpg

5 easy steps to order high-frequency PCBs

1. Submit PCB design

Upload Gerber files or create board layouts with our online PCB design tool. Make sure the files are complete and in the correct format. This ensures smooth subsequent processing.

2. Select PCB specifications

Customize your order according to your needs. Including number of layers, size, thickness, copper foil weight, solder mask color, surface treatment, etc. Our system interface is simple and intuitive, and easy to configure.

3. Get instant quotes

Once the design and specifications are confirmed, the system displays the price in real time. You can adjust the configuration options according to your budget.

4. Confirm the order and pay

Check the documents and specifications for correctness, enter the secure checkout process, and select the payment method. You will receive a confirmation email and order details after the order is successfully placed.

5. Production and delivery

Your circuit board will be put into production immediately. We will provide progress updates throughout the manufacturing process. After completion, it will be properly packaged and delivered to your address in a traceable manner.

More Products

  • Through-Hole Assembly

    Through-Hole Assembly

  • First Article Inspection

    First Article Inspection

  • A.O.I.

    A.O.I.

  • Halogen Free PCB

    Halogen Free PCB

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000
high frequency pcb-1

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000